Crash Test - 24” Displayer

24” Displayer

Result

Problems and Solutions

Problem

The wrap didn’t cover the top of boxes

Received this container today and was loaded with loose displayers thrown on top of the skids, also the displays weren’t completely stack on the skids.
This is Very unsafe when off-loading.

Solution

Improved packaging + warning labels

Starting from November 2023:

  1. We are adding an extra layer of film to the bottom part of the pallet.
  2. We are securing the underline with brackets to the pallet

Starting from 2022:

  1. If there are unsecured boxes on top of the pallet, it is mandatory to label them with a sticker.

Problem

Don’t use clear brittle c-clips

Stop using the CLEAR, brittle c-clips. They are hard to punch out and have snapped several times. Please use the opaque ones only.

Solution

We produce opaque C-clips only

We only produce opaque C-clips. Transparent C-clips were a temporary measure due to supply disruptions caused by the COVID-19 pandemic.

Problem

Include C-clips separately in the bag and difficulty of use

“I use a silver metal flat case cutter to push the u clips in and keeps from hurting my fingers.”

“Also, can we get these pre-punched and placed in the cellophane bag with the one U-clip for the header?”

Solution

Modern c-clips and u-clips

Starting from 2022 we are manufacturing new C-clips.

  1. Flexible
  2. Cut-out
  3. “Bridges” for quick and convenient use.

C-clips and u-clips can be easily installed without any additional tools.

Problem

Spare c-clips and u-clips

24” Displayer assembly with regular sized items only IF all product is ready to be placed: 30-40 minutes
Suggested improvement: start to include a few spare c-clips and u-clips and not just the exact number needed to assemble.

Solution

We have added spare clips

Starting from November 2023:

  1. Add additional “C” clips.
  2. Add additional “U” clips.

Problem

4-sided displayer – casters

“Change the casters First and foremost! When I go to move the displayer from here to there (could be as short as 12” move), the casters lock up on their own causing the whole rack to want to tip over or just simply stay stuck where it is.”

Solution

New casters and base

Starting from 2023: Replace the casters with an upgraded model.

Starting from 2023: We have modified the base structure. The casters no longer get locked during movement.

Problem

4-sided displayer – unstable

“As Karyn said, it is unstable. Needs to be made more bottom heavy somehow.”

Solution

New base

Starting from 2023: We have redesigned the stand’s base. It is now more stable and capable of bearing a greater weight than before.

Problem

4-sided displayer – stop gluing the Ty heart

“Stop gluing the Ty heart to make this header. The glue fails often. Perhaps we can PRINT or use a decal at manufacturing instead?”

Solution

New logotype for 4-sided displayer

Starting from 2023: We have changed the production technology for the headers. The structure has become more adhesive, and the cores no longer detach.

Problem

4-sided displayer – the side panels

“The side panels that hold the Balls from falling are a constant problem. The material they’re made of is too brittle and many times I break the bottom connecting hole just trying to get it on its post. Please have all the tabs completely punched out before placing these in the rack box. More time wasted at the build time.”

Solution

Proper installation

The side panels are easy to install. You need to slide the side panel onto the vertical brackets, then lower it down and slide it onto the horizontal brackets.

The unique fastening type allows for a secure fixation of the side strip.

Problem

4-sided displayer – the base

“The 4 sided takes me about and hour fifteen to an hour and a half. (That’s loaded). I use a Mallot also and it is very loud. The mini boo clips take longer to zip open and load. The base doesn’t always go together properly especially if anything is at all chipped. If the parts are wet which I’ve had a couple that came in where the box had moisture, the panels swell and will not fit together. “

Solution

Proper installation

The stand base (box) is assembled very easily. It is necessary to snap the fastenings. The process is shown in the video.

Problem

24” Displayer – The stand breaks during transportation

Solution

Proper installation

Starting from summer 2023:

  1. We added additional pieces of foam.
  2. We added extra cardboard protection for the most vulnerable parts.
  3. We started using a new type of rivet for better wheel fixation and to prevent base damage.

The video below shows the crash test of the stand. Even after falling from approximately 2.5-3 meters (the height of a second-floor residential building), the stand remained intact with only minor damage.

Why are our stands the best?

FLAT PACK & EASY ASSEMBLY

TOOLLESS

ROBUST DESIGN

LONG LIFE CYCLE

ECO MATERIAL - MDF

RIVET ASSEMBLED PARTS

HQ RIBBON NYLON CASTERS

NO PLASTIC USE

PRODUCED WITH 100% GREEN ENERGY

FLEXIBLY & NOT CRACKABLE BORDERS (STRIPS)

FSC® CERTIFIED PACKAGING

100% recyclable cardboard

100% ECO INKS

LOW FORMALDEHYDE ACQUIRED PVC

EU and Nordic countries Highest Standard

FSC® CERTIFIED KAPA

EU and Nordic countries Highest Standard

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